EPS Foam Sheets for Insulation, Construction & Packaging
Our expanded polystyrene (EPS) foam sheets are available in full 4 ft by 4 ft by 8 ft blocks and can be custom cut to meet your exact specifications. Lightweight yet durable, EPS is ideal for packaging, construction, insulation, signage, and custom fabrication projects. EPS foam sheets are also widely used for walk-in coolers and freezers, floor leveling, and sound deadening applications. For larger material needs, explore our foam billets, or view our custom foam displays for large-scale projects.
- Lightweight and easy to handle for construction and packaging applications
- Excellent insulation properties for buildings, walk-in coolers, and freezers
- Custom cut EPS foam sheets to any size, shape, or specification
- Durable and cost-effective rigid foam material for large-scale use
- Ideal for signage, molding, fabrication, floor leveling, and sound deadening
EPS foam sheets are manufactured by expanding polystyrene beads into a rigid, closed-cell structure that provides strength while remaining lightweight. The material can be cut, shaped, and molded with precision, making it highly versatile across industries including construction, insulation, packaging, and custom fabrication.
Foam Block Density Comparison
Compare common EPS densities including strength and insulation performance to choose the right material for your application.
| Density | Material Type | Tensile Strength | R-Value (per inch) | Best For |
|---|---|---|---|---|
| 1 lb EPS | Lightweight | Lower strength | ~3.6 – 3.8 | Void fill, flotation, lightweight applications |
| 2 lb EPS | Standard-duty | Moderate strength | ~4.0 | Construction, packaging, concrete replacement |
| 2.5 lb EPS | High strength | Higher strength | ~4.2 | Structural applications, heavier loads |
| 3 lb EPS | High-density | Highest strength | ~4.4 – 4.6 | High-load, demanding structural support |
R-values are approximate and may vary by manufacturer and conditions. Contact Dallas Foam for exact specifications and recommendations for your project.